FlexoMailer
Vendor Name: Heidelberg
Version Number:
Date Published:
Date Retired:
Program Description: Training is provided to end users required to operate the equipment and meet satisfactory levels of performance set by the business. Training is module based and delivered both on and off the job by qualified technicians. Program Outcomes
No program document uploaded Explanatory Notes:
Module 1 Contents:
Start-stop perforation
Cold glue system HHS (1-4 application nozzles)
Operation of control units HHS 1100 and ACC 2.4
Service and maintenance of the aggregates
Cold glue system HHS
Jobs with front mounted slitter shaft
Multi buckle folding station
Production of various mailing samples
Requirements:
Participation in the "Folding- Module 2" training program
Duration:
5 days
Module 2 Contents:
Stop perforation/stop cutting
Gumming up
Postcard doubling
Opening and closing on OUE
Gluing in the buckle plate
Personalisation
Application examples for hotmelt and fugitive glues
HHS cold gluing system
Operation of control units HHS 1100 and ACC 2.4
Multi buckle folding station
Service and maintenance
Requirements:
Participation in Module 1 training program
Duration:
5 days |
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Matched Units (with elements listed)
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Unit Elements (and matched outcomes)
| 1. Monitor operation | 1, 2 | | 2. Check quality | 1, 2 | | 3. Pack envelopes | |
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Unit Elements (and matched outcomes)
| 1. Prepare for job | 2 | | 2. Monitor operation | 2 | | 3. Identify and rectify problems | 2 | | 4. Pack mail | |
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Download competency document
Unit Elements (and matched outcomes)
| 1. Prepare for job | 2 | | 2. Set up job | 1, 2 | | 3. Monitor operation | 1, 2 | | 4. Identify and rectify problems | 1, 2 | | 5. Pack envelopes | |
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Unit Elements (and matched outcomes)
| 1. Maintain operation of reel (OR Element 2) | | | 2. Maintain operation of sheet system (OR Element 1) | 1, 2 | | 3. Maintain basic cutting or embossing process (IF RELEVANT) | 1, 2 | | 4. Maintain folding process | 1, 2 | | 5. Maintain basic fastening (adhesive/mechanical/thermal) process (IF RELEVANT) | 1, 2 | | 6. Maintain basic laminating process (IF RELEVANT) | | | 7. Maintain production process | 1, 2 | | 8. Identify and rectify problems or faults | 1, 2 | | 9. Conduct shutdown of production process | 1, 2 | | 10. Clean converting/finishing machine at end of run | 1, 2 |
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Unit Elements (and matched outcomes)
| 1. Prepare job | | | 2. Install and replace cutting knives into machine | 1, 2 | | 3. Set up section transportation system | 1, 2 | | 4. Set up stacking system | 1, 2 | | 5. Set up machine for trimming | 1, 2 | | 6. Conduct sample run | 1, 2 |
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Download competency document
Unit Elements (and matched outcomes)
| 1. Prepare for job | 1, 2 | | 2. Set up reel system (OR Element 3) | | | 3. Set up sheet/section system (OR Element 2) | 1, 2 | | 4. Set up equipment and in-line units | 1, 2 | | 5. Conduct sample run | 1, 2 |
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Unit Elements (and matched outcomes)
| 1. Maintain reel transportation system (OR Element 2) | | | 2. Maintain sheet transportation system (OR Element 1) | 1, 2 | | 3. Maintain basic adhesive/mechanical/thermal fastening process | 1, 2 | | 4. Maintain production process | 1, 2 | | 5. Identify and rectify problems and faults | 1, 2 | | 6. Conduct shutdown of production process | 1, 2 | | 7. Clean machine at end of run | 1, 2 |
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Unit Elements (and matched outcomes)
| 1. Prepare product | 1, 2 | | 2. Load product onto machine | 1, 2 | | 3. Unload product off machine | 1, 2 |
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Unit Elements (and matched outcomes)
| 1. Prepare or set up substrates (or loads) | 1, 2 | | 2. Set up reel systems (OR Element 3) | | | 3. Set up sheet or product systems (OR Element 2) | 1, 2 | | 4. Prepare machine | 1, 2 | | 5. Conduct shutdown of production process | 1, 2 | | 6. Clean and wash up machine at end of run | 1, 2 |
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Download competency document
Unit Elements (and matched outcomes)
| 1. Operate and monitor reel systems (OR Element 2) | | | 2. Operate and monitor sheet or product systems (OR Element 1) | 1, 2 | | 3. Maintain and monitor production process | 1, 2 | | 4. Conduct shutdown of production process | 1, 2 | | 5. Clean and wash up machine at end of run | 1, 2 |
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Download competency document
Unit Elements (and matched outcomes)
| 1. Carry out minor routine maintenance and programmed cleaning of reel handling system | | | 2. Carry out minor routine maintenance and programmed cleaning of sheet or object handling systems | 1, 2 | | 3. Carry out minor routine maintenance and programmed cleaning of printing units | | | 4. Carry out minor routine maintenance and programmed cleaning of cutting units | 1, 2 | | 5. Carry out minor routine maintenance and programmed cleaning of folding/collating units | 1, 2 | | 6. Carry out minor routine maintenance and programmed cleaning of fastening units | 1, 2 |
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